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Laser Micro-Perforation: Enhancing Battery Safety in the New Energy Era

Coptics Laser

Aluminum foil plays a vital role in new energy batteries, especially as current collectors in lithium-ion cells. A common challenge during battery operation is cell swelling or bulging caused by internal gas buildup.


Laser micro-perforation offers a precise, non-invasive solution. By introducing controlled micro-holes into aluminum foil or functional films, internal gas can escape more efficiently, helping reduce cell expansion and improve battery life.



Key Benefits:

  • Micron-level precision holes

  • Non-contact, stress-free processing

  • High-speed, roll-to-roll compatibility

  • Better cell consistency and safety


Laser perforation is becoming a critical process in advanced battery manufacturing — enabling safer, longer-lasting, and more efficient energy storage.

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